AEM TestPro Automotive – tester wiązek kablowych w pojeździe

AEM TestPro Automotive – In-Vehicle Cable Harness Tester - Image 2

AEM TestPro Automotive – In-Vehicle Cable Harness Tester - Image 3

AEM TestPro Automotive – In-Vehicle Cable Harness Tester - Image 4

AEM TestPro Automotive – In-Vehicle Cable Harness Tester - Image 5

AEM TestPro Automotive – In-Vehicle Cable Harness Tester

TestPro Automotive was designed to eliminate the need for heavy laboratory equipment on the production line and in service. The reinforced, rubber-coated housing protects the device against drops and the harsh environmental conditions found in factories and

Product overview

With support for tests up to 6 GHz, TestPro is fully compatible with modern automotive communication protocols — including infotainment systems, ADAS and EV platforms. It delivers fast, accurate and repeatable results on every run, making it an indispensable tool both on the production line and in service conditions.

Benefit for manufacturers	What it means in practice
Better quality control	Detect defects on the shop floor before the vehicle leaves the plant
Higher efficiency	Fast diagnostics save time and resources in production and service
Increased reliability	Ensures that cable harnesses meet the highest industry standards
Fewer warranty claims	Early identification of faults minimizes costly field repairs

TDR test — Smart Trace: fault location

TDR (Time Domain Reflectometry) is a powerful tool for diagnosing faults in data cables. Traditional TDR testers cannot distinguish inline connectors from irrelevant anomalies such as cable bends. TestPro introduces Smart Trace — intelligent limit setting that precisely pinpoints faults while suppressing connector peaks.

Results are also presented as an event map, showing the cable with identified connectors matched to a predefined configuration. Unexpected elements are represented as faults. Smart Trace compares the measurement against a known-good cable reference, displaying deviations as faults on the trace and in the event table.

Configuring TDR limits and cable parameters:

The user can define the cable configuration (number of connectors, their positions and expected characteristics) as well as individual TDR limits for each segment. Custom limits allow precise control of tolerances for each cable harness, eliminating false alarms and ensuring test repeatability.

Return Loss test

TestPro performs frequency-domain return loss (reflection) measurements across the full frequency range of the cable. A separate Pass/Fail limit can be defined independently for TDR and return loss. With the AD-6G-1P adapter, measurements are performed up to 6 GHz. For the remaining automotive adapters, measurements reach up to 3 GHz.

Results management — TestDataPro

Test results are stored in the tester’s memory and can be transferred to the TestDataPro software (PC or cloud) for logging, tracking and documenting results, with export to PDF or CSV.

Live Test mode enables continuous, real-time TDR measurements. It is especially useful during physical manipulation of the harness — it lets you instantly observe how bending, squeezing or moving the cable affects the reflection characteristic, making it easier to locate faults sensitive to mechanical stress.

Product kits

Kit model	Description
TESTPRO-WH-06G	Single-ended harness testing system — SMA 6 GHz adapter
TESTPRO-WH-01E	Single-ended harness testing system — SMA coax adapter
TESTPRO-WH-02E	Dual-ended harness testing system — SMA coax adapter set

Standard items in all kits:

TestPro platform (1 or 2 units depending on the kit)
Calibration certificates, carrying case/transport case
USB flash drive with TestDataPro software, USB cable
Power supplies with regional plugs, straps for mounting on the wiring rack

Hot-swap test adapters

TestPro offers a wide range of interchangeable hot-swap adapters (5000 insertion cycles, 60-pin RF connector). Each adapter adapts the tester to a specific connector type in the harness:

Adapter model	Description
AD-6G-1P	Single-port SMA adapter up to 6 GHz
AD-SMA-1P	Pair of 1-port SMA adapters
AD-1P-APTIV-AMEC	Pair of Aptiv AMEC 1P adapters
AD-4P-AUTO-E6S204	Pair of Rosenberger Automotive 4P adapters
AD-2P-AUTO-E6S20B	Pair of Rosenberger Automotive 2P adapters
AD-1P-TE-MATENET	Pair of TE MATEnet 1P adapters
AD-1P-AUTO-E6S201	Pair of Rosenberger Automotive 1P adapters
AD-4P-BAREWIRE-TB	4P adapter for testing unterminated (bare-wire) cable (terminal block)
AD-SPE-BAREWIRE-TB	SPE adapter for testing unterminated (bare-wire) cable (terminal block)

Technical specifications

Parameter	Value
RF test range	Up to 6 GHz (with AD-6G-1P adapter); up to 3 GHz with the remaining adapters
Battery	Li-Ion 3.7 V / 13 200 mAh; runtime ~8 h; charging 7 h
Power supply	5 V / 3 A (included); supports 5–12 V; 2.1 mm DC jack
Adapter interface	60-pin high-frequency connector; 5000 insertion cycles; hot-swap
Data transfer	USB-A (flash drive), micro USB, USB cable
Wireless connectivity	Wi-Fi via micro USB adapter (sold separately); Edimax EW-7822ULC or ASUS USB-AC53
Operating system	Linux
Data management	TestDataPro (PC + cloud), PDF/CSV export
Housing	Reinforced, rubber-coated (drop-proof)
Platform warranty	2 years (5 years after product registration)
Adapter warranty	1 year; Extended Care: protection against drops, spills, cracked screen + 1 adapter/year

Typical applications

Vehicle production line — testing cable harnesses directly in the vehicle without disassembly
Service and workshops — TDR diagnostics of infotainment, ADAS and EV systems with fault location
Verification of SPE, Rosenberger, Aptiv AMEC and TE MATEnet cabling compliant with in-vehicle Ethernet standards
Testing unterminated (bare-wire) cables in the prototyping and R&D phase
Remote and mobile diagnostics in service and repair centers with Wi-Fi
Generating reports with traceability to production and service documentation (TestDataPro)

Interlab is the Authorized European AEM Service and Calibration Center — the only one in Poland. We provide full technical support, calibration, service and demonstrations of AEM devices. Ask for a quote.